EZ-QC (Operations #13) Alternate Part Orders

Purpose
This card tracks alternate part orders by technician, showing how many parts were swapped out and why. It provides a technician-level view into alternate activity, helping managers identify whether alternates are concentrated with specific employees or spread evenly across the team.

Key Metrics

  • Parts Sold – The count of alternate parts processed by each technician.

  • % of Total – Technician’s share of all alternates during the period.

  • Alternate Part Reason – Linked detail showing why the alternate was required (damage, missing, better option, etc.).

  • Monthly Breakdown – Activity displayed by month.

Insights to Look For

  • Technician performance: High alternate counts by a specific technician may suggest issues in handling, part selection, or training.

  • Concentration of errors: If alternates are concentrated with one or two technicians, targeted coaching may resolve the majority of issues.

  • Process consistency: Even distribution across technicians may indicate systemic issues in dismantling, inventory, or quality control rather than individual errors.

  • Trend tracking: Monthly comparisons help assess whether alternate-related problems are improving, worsening, or staying consistent over time.